- Integrated PLC–SCADA–DCS across legacy and modern plant sections.
- Implemented predictive maintenance for rotating assets using AI-driven data analytics.
- Reduced downtime by 28% via automated interlocks and alarm management.
- Deployed centralized OT-IT converged dashboards for decision-making.
Industrial Automation
Project: Automation-led enhancement of blast furnace and utility systems to increase throughput, optimize maintenance cycles, and reduce manual dependencies.
Client: Steel GCC – Steel Plant Modernization (Manufacturing Vertical)
Features of Our Technology
Seamless data exchange between legacy devices and modern platforms via protocol converters and EDGE computing.
Designed to support modular plant expansions and multi-site deployments without core architecture change
Embedded analytics for anomaly detection, failure prediction, and OEE improvements.
Enables semi-automatic workflows with operator override capabilities and real-time decision assistance.
Answers to Popular Questions
- How fast can this solution be deployed?
✔ Typically within 8–12 weeks for a medium-size brownfield plant after initial audit. - What’s the ROI of this investment?
✔ 6–18 months based on asset downtime reduction, manpower reallocation, and energy savings. - How do you ensure project success?
✔ Agile implementation with milestone sign-offs, sandbox testing, and 24/7 remote diagnostics. - Where does this service take our enterprise?
✔ Towards a “Smart Autonomous Plant” capable of proactive decisions and resilient operations.
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Competence
Cross-platform integration (Rockwell, Siemens, Schneider, ABB), domain knowledge in steel, energy, textiles, pharma.
Technologies
PLC, SCADA, DCS, HMI, EDGE Devices, MQTT, OPC UA, MODBUS, Industrial Ethernet.
Quality
ISA-95 architecture alignment, ISO/IEC 62443 compliant programming, validation protocols (FAT, SAT).
Full Backup of Information
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Security
OT firewall zoning, device-level authentication, secure firmware updates.
Full Backup of Information
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Best Practices
Digital Twin readiness, modular programming, lean automation, loop tuning optimization.
Innovation
Plug-and-play IIoT interfaces, low-code dashboards, ML-based process anomaly detection.
Where are you at?
We are actively deployed in over 25+ industrial sites across India and MENA, covering sectors like steel, pharma, oil & gas, and water utilities.
Our Automation COE (Centre of Excellence) operates from Mumbai, Pune and Hyderabad with global support capabilities.
The cost of your services?
✔ Engagements begin at INR 15 Lakhs onwards for small-scale automation audits and PoC deployments.
✔ Full-scale projects range between INR 35 Lakhs to INR 2.5 Cr+ based on plant size, automation depth, and asset categories.
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