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Plant Architecture

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customer project

Steel GCC (Steel & Power Sector)

Smart Plant Digital Transformation Initiative

Scope: Digitally modernizing plant operations through integration of SCADA, IIoT, and OT cybersecurity layers into a unified Plant Architecture model

 

  • End-to-end EPC for instrumentation across blast furnace and rolling mill.
  • Integration of SCADA with Industrial IoT sensors for remote monitoring.
  • Deployment of Palo Alto’s OT cybersecurity framework.
  • Development of AI-ready edge architecture for real-time decision support.

Project Team

Vibha Raut
Digital Transformation

Selva Prakash
Chief of Operations

Jassi Singh
Design Engineer

Competence
Competence

Cross-functional expertise in Instrumentation-EPC, SCADA-IIoT, and OT Cybersecurity spanning 15+ industry verticals.

Security
Security

Use of AI-proof technologies for zero-trust OT environments, implementation of micro-segmentation.

Technologies
Technologies

  • OPC-UA, MQTT, Modbus-TCP, Edge-AI, ISA-95, IEC 62443
  • Integration with platforms like ThingWorx, LabVIEW & TIDAS Cloud

Best practices
Best practices

  • Purdue Model & Gartner IIoT Reference aligned blueprinting
  • Cyber-Physical layer decoupling and micro-segmentation for risk containment

Quality
Quality

  • ISO 27001 & IEC 62443-aligned architecture standards
  • Use of AI-proof technologies for zero-trust OT environments.

Innovation
Innovation

  • Octavve Infuson Gateway & SWORD Toolkit for dynamic test benching
  • Generative AI-based asset lifecycle advisory built into Plant Architecture dashboards.

features

Our Technology

Deployable on legacy & modern systems, expandable per unit process.

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OT nodes remain invisible unless authenticated & isolated.

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Uses Kafka, Spark, and Time-Series DBs for fast, actionable insights.

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Enables future AI/ML model integration for predictive analytics.

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Our 24/7 support

We provide 24×7 proactive support through:

  • Remote monitoring & incident resolution
  • WhatsApp-based tech support for on-ground engineers
  • SLA-backed response for instrumentation, SCADA, and network issues
  • Real-time alerting through integrated OT-NOC dashboards.

Answers to popular questions

Modular design enables phase-wise rollouts in 4–8 weeks per section.
Offers hybrid pricing with SaaS-like OPEX & turnkey CAPEX for core infra.
ISO 9001 workflows + agile sprints for hardware + software coordination.
Fully autonomous, cyber-resilient plant architecture ready for Industry 5.0.